Peel and Stick Solar Energy

Tech Data for Charge Controllers

1)

The job of an MPPT charge controller is to make sure the power output is constantly being regulated and calculated every time the voltage of the input changes in the slightest. This characteristic is desirable if the input voltage is constantly changing.

2)

Our controller is custom built to maximize the power output when given as input the Vpmax of our breakthrough Peel & Stick Solar modules. That means that when the first light hits our panels, our controller begins converting all available power to a suitable voltage and current to properly regulate your Golf Cart batteries. When you turn the key to your cart, you know that our controller is providing almost 100% of the power produced by the solar module directly to your batteries.

3)

This technique is much more cost effective because we specify exactly what voltage the controller will receive from the panels. Engineers from the solar manufacturing facility, Engineers responsible for building our charge controllers, and independent Engineers in the field have all confirmed the efficiencies and can assure maximum productivity.

4)

Our system is less complicated, built on sound analog technology, allowing for the omission of expensive microprocessors, and built with fewer parts…fewer parts that c

an be damaged or might fail over time.

5)

Unlike fancy microprocessor controlled chargers, our controller will not be damaged by a lightning strike. We specify the exact inputs to the charge controller, hard wire those values using proven analog circuitry, and obtain high efficiencies at a savings to the end customer. We do not believe in over engineering or providing more than you need, simply for our profit. While others boast enormous panels, we strive to supply exactly what you need. It is our goal deliver a proven system that will add value and convenience to your Golf Cart for years to come, and do this
all at a fraction of the cost of competitors products.

12 V Solar Panel to 48 V Battery Charger

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Application
Used to charge a 48 V battery @ 4 amps max from a 12 V, 10-160 Watt nominal Solar Panel.
.

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Features

Low Cost

High Performance

Nominal Maximum Power Point Tracking
Input Power Limited to Prevent Over-loading

Rugged boost voltage design

NEMA 4 enclosure (weatherproof)

Very High Efficiency >95 % typical

Electrical Specifications

Input Voltage (V) 0 – 24 V (12 V nominal Solar Panel)
Output Voltage (V) +/- 2% 56.4
Output Current (Amps) 3
Current Limited * 6
Input Fuse 25 amp Automotive Fuse
Quiescent Current from Solar Panel 15 mA
Quiescent Current from Battery <36 micro-A
Efficiency 92 – 96 % depending on loading and state of charge

Mechanical Specifications

Enclosure:

    NEMA 4 Enclosure

Dimensions:

    4″ X 2″ X 2″ nominal

Weight:

    approx 1.8 lbs.

Temperature Range:

    -40 deg C to 50 deg C
    It is recommended, as with all electronics, that the unit not be placed in direct sunshine

Termination:

    Humidity:
    0 – 90 % non-condensing

 

MANUAL

Model: CV 12/72-2 PV

 

 

Warning: To be installed and connected by qualified personnel only.

Ensure all power sources are disconnected when making any connections to this unit.

 

1.0 Introduction

This unit outputs a constant 84.6 V from a 12 V solar module to charge a 72V battery.

 

2.0 Electrical Specifications

Input Voltage (solar module) 15 – 22

Output Voltage (V) +\- 2% 84.6

Output Current (Amps) 2

Short term (2 min.) Current limited 4

Note: limited by fusing characteristics

Output Fuse: output fuse required.

Enclosure: NEMA 4 watertight enclosure

Quiescent Current: 15 ma

Transient Protection: All Inputs and Outputs

Efficiency: 92 – 96 % depending on loading and state of charge


 

3.0 Mounting

The unit mounts much like a junction box.

1) Determine location of the controller.

2) Use its external flanges to mount with appropriate screws

 

4.0 Connections

Warning: To be installed and connected by qualified personnel only.

Ensure all power sources are disconnected when making any connections to this unit.

 

Connect Ground

Using wire of sufficient gauge (min. #16 AWG), connect the PV- and the controller black lead together to the battery negative.

Input = Connect to Battery negative = Black This is a common negative connection

WARNING: To avoid flash or burn injuries, extreme care must be taken when making battery connections.  Do not short the battery or output.

 

Connect Load Battery Positive

Using wire of sufficient gauge (min. #16 AWG), connect the white lead to the BAT + wires, environmentally seal connections if required.

BAT + = white this is the 84.6 V connection

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LAST CONNECTION: Connect Battery +

Using wire of sufficient gauge (min. #16 AWG), connect the red lead to PV+ wire.

PV + = Red This is the 12 V solar module connection

NOTE:  This 72V Controller is sold for use with the Peel and Stick Solar Charging System from Earth Care Solar Technologies, Inc. – Kingsland GA 31548.

(912) 576-4475   www.peelandsticksolarenergy.com

Peel and Stick Solar Energy